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Safety Equipment Should Work as Designed
Many
times when we perform Planned Maintenance Services on
our customers' forklifts, we find accessories such as
backup alarms or strobe lights that either are broken,
or which the customers themselves have bypassed, removed
or put in a different location. OSHA Law 1910.178 (q)(6)
states: "Industrial trucks shall not be altered so that
the relative positions of the various parts are different
from what they were originally received from the manufacturer.
Nor shall they be altered either by the addition of
extra parts not provided by the manufacturer or by the
elimination of any parts. Additional counter-weighting
of fork trucks shall not be done unless approved by
the truck manufacturer."
Two
examples that we see in the field are back-up alarms
and strobe lights. The noise from the alarm or the bright
light is often annoying to the operators, so they cut
the wires to these devices or put tape over the alarm
to muffle the sound. Although OSHA does not mandate
that back-up alarms or strobe lights be placed on forklifts,
they can cite you if they are not working properly.
Horn
buttons are another example. Many times we see alternate
horn buttons placed on the side of the steering column
because the one in the middle of the steering wheel
is broken. Unless you can prove that you cannot get
parts from the manufacturer to repair the original horn
button, then you have to repair the horn button where
the manufacturer of that forklift originally located
it.
Belly
switches on the top of the handle of a powered style
pallet truck should always work and never be modified.
That switch is there to prevent the operator from being
pinned against a fixed object, such as a wall. When
that switch is depressed, the truck is designed to move
in the opposite direction away from the operator. Serious
injury or death can occur if this switch is modified
in any way or is not working.
As
an employer, you are responsible for training your operators
to report any problems or safety devices that are not
working on the forklifts. OSHA Law 1910.178 (q)(7) states:
"Industrial trucks shall be examined before being placed
in service, and shall not be placed in service if the
examination shows any condition adversely affecting
the safety of the vehicle. Such examinations shall be
made daily. Where industrial trucks are used on a round-the-clock
basis, they shall be examined after each shift. Defects
when found shall be immediately reported and corrected."
These
are just some of many items we notice. Many times, employers
just think about the OSHA fines, but it doesn't end
there. If someone were to get hurt and it was found
that a safety device had been bypassed, altered or removed,
legal action could be taken. As the employer, you must
keep your forklifts in safe operating condition. OSHA
1910.178 (q)(1) mandates: "Any power-operated industrial
truck not in safe operating condition shall be removed
from service. All repairs shall be made by authorized
personnel."
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