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May 2006

Employers Must Train Their Operators

OSHA regulation 1910.178 (I) (1) states:  The employer shall ensure that each powered industrial truck operator is competent to operate a powered industrial truck safely, as demonstrated by the successful completion of the training and evaluation specified in this paragraph.

Prior to permitting an employee to operate a powered industrial truck (except for training purposes), the employer shall ensure that each operator has successfully completed the training required by this paragraph (I).



What OSHA requires for training in 1910.178 (I) is very detailed and would take about four pages to describe it all. Bottom line, all employers who require their employees to operate a powered industrial truck must be trained. There is some confusion with some employers on whether they have to train or not. Some employers only rent a forklift for just a day or two, so they often don't train their operators. Another reason employers don't train is if they get a different style of forklift in their facility.

Let's try to clear up some of this confusion. The OSHA Regulation above is very specific. Yes, if you only rent a forklift for a day or two or more, then you need to train your operators. Putting an employee on a forklift that they have never driven before is extremely dangerous. A forklift lifts loads that weigh thousands of pounds 10, 15, or 20 feet into the air. We now start to get into a very dangerous balancing act and if the operator doesn't know what the characteristics of a forklift are, then the chance of a tip-over is great. If you are not aware of this, a forklift tip-over, either side-to-side or a forward tip, is the number one accident involving a forklift.

Another part of training that is mandated by OSHA requires that you train your operators on the differences between a forklift and an automobile. Most employees drive a car every day of their lives, but very few have driven a forklift before. An operator has to know that a forklift steers from the rear, unlike a car that steers up front. Because they steer from the rear, they make very wide tail swings. So the operator must not only look forward as they drive, but look over their shoulders as they turn so they don't hit any objects, like racking, material, or worse, pedestrians in the work area!

Some employers have trained their operators on a specific style of forklift already. Let's use a sit-down style forklift as an example. The operators are now very used to this truck and its different characteristics, but the layout of your facility may have changed and you now purchase a narrow aisle stand-up style forklift. Your employees need to be retrained on this style of forklift and also re-evaluated with a hands-on driving demonstration.

Training has now become more than just watching a videotape. You have to do a classroom and a hands-on portion with your operators. It must be done on each style of forklift they are required to operate. So if your business owns a sit-down, standup, or powered pallet truck, you must train operators on each and also do a hands-on with each of them. Yes, even if you have one powered pallet truck, also known as a “walkie,” you have to train your operators on the safe and proper use of that style truck. More on this style of truck in the near future.

This is just some of what your training course must consist of. For more information, contact Dave Bennett at 315-437-2881 ext. 4146 with any questions or if you would like to make an appointment with us to handle your training concerns.

Thompson and Johnson Equipment Co. offers drivers training, and we offer a Train-the Trainers course where your company can develop one, two or more employees into trainers so you can train as the need arises



Thompson and Johnson is pleased to announce the appointment of Robert Stack as the new Branch Supervisor at our Endwell location. His over 20 years of industry experience will certainly add to our customer support in the Binghamton market. We look forward to continued growth in the Southern Tier and welcome Robert to the Thompson and Johnson team!

Train-the Trainer Schedule

Syracuse   Monday, May 15

Albany      Tuesday, May 23

For more information or to enroll, contact Dave Bennett at 315-413-4146 or dbennett@thompsonandjohnson.com.



The new Advance Warrior walk-behind automatic scrubber is designed to boost floor cleaning productivity, operator convenience and safety in industrial applications such as warehouses, distribution centers and manufacturing facilities.

The new Warrior is available in a standard ST model and an innovative AXP model that features Advance's patented AXP onboard detergent dispensing system. The Warrior is built for rugged daily use in a wide variety of industrial applications where its large 30-gallon tanks and extended run time deliver excellent productivity.

Please contact your local Thompson and Johnson representative for additional information or a facility survey and demonstration.

If you would like additional information about items mentioned in this newsletter,
call us at (315) 437-2881 or send e-mail to
sales@thompsonandjohnson.com.
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Thompson & Johnson Equipment Co., Inc.  •  6926 Fly Road  •  East Syracuse, NY 13057  •  (315) 437-2881
www.thompsonandjohnson.com
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